Product Description
S355 Alloy 2507 AISI660 ASTM A286 En24 sun gear drive pulley large pulley
Our Advantages
1,We have advanced forging equipments, including ring rolling machines, 1000T hydraulic presses, 750kg forging hammers, 1T air hammers, 2T, 3T, 10T hydraulic forging hammers, etc. It can produce various types of forgings from 10kg to 10 tons. Whether it is free forging or simple die forging products, the company can meet the requirements for forgings of various shapes.
2,In addition, we are also equipped with several heat treatment furnaces (equipment) to ensure that forgings meet their performance requirements after heat treatment.
3, In order to ensure product quality, the company has a well-equipped laboratory that can conduct precise laboratory analysis of raw materials and mechanical properties.
4,At the same time, the company also introduced high-precision processing equipment such as CNC lathes, machining centers, deep hole processing equipment, and milling machines to achieve full independent production from forgings to finished products.
5,It is worth mentioning that our entire production process is controlled independently and there is no outsourced processing. This means that every step from raw material procurement, forging processing, heat treatment to finished product delivery is strictly controlled by us.
6,Through refined management and cost control, we are able to provide customers with more competitive prices while ensuring product quality.
Product Description
1, Raw material: use ESR ingot. ESR need to melt twice, secondary refining process.Non metallic inclusions in steel are absorbed by slag.
2, Heat – Natural gas heating furnaces are monitored and controlled by computer programs to ensure precise heating within set time and temperature range as required.
3, Forging
4, Normalized:can improve the toughness of steel
5, Aligning
6, Pre-machining
7, Make UT (ultrasonic) inspection
8, Heat treatment: Quenching&Tempering, to meet mechanical performance requirements.
9, Deep hole drilling
10, Precision machining, to achieve dimenssion on drawings.
The materials we can forging
| Stainless Steel: | SS201,SS301, SS303, SS304, SS316, SS316L,SS416 ,AISI 440C,17-4PH etc. |
| Steel/Alloy: | mild steel, Carbon steel, 4140, 4340,65Mn,60Si2Mn, Q235, Q345B, 1571steel, 1045steel,A106,A105, A570-50,CR-MO4130,Astm A487 grade 9A, 52100 Bearing steel ,S45c, Sm490A, AVP/S235JRG2,DD14, 1.0037 ,etc, ASTM 1197-47, 25CRMO4V,SCM435, 11SMNPB30,1. 0571 ,.A36 |
| Brass: | HPb63, HPb62, HPb61, HPb59, H59, H62, H68, H80 ,Bronze 660, C93200,Bronze CDA873 or 956,CDA873,C95600,MAILEABLE IRON ASTM A47-77, etc. |
| Copper: | C11000,C12000,C12000 C36000,C100 etc. |
| Aluminum: | AL1100,AL6061, Al6063-T6, AL6082, AL7075, AL5052, A380 etc. |
| Titanium: | CP Ti,Ti-6Al-4V, Ti-6Al-4V Eli,Ti-3Al-2.5V,Ti-5Al-2.5Sn, Ti-5Al-2.5Sn Eli,Ti-0.05Pd, Ti-0.2Pd, Ti-6Al-7Nb,Ti-13Nb-13Zr,Ti-0.1Ru,Ti-3Al-8V-6Cr-4Mo-4Zr,Ti-6Al-4V-0.1Ru,Etc. |
| The Surface Treatment: | Zinc plating, Chrome plating, Nickel plating, Tin plating, Polishing, Anodizing, Power-coating, Dacromet, Oxide black, Sandblast Anodizing, Electroless nickel, Fe/Zn8/C PER ISO 2081, etc. |
Detailed Photos
Main Equipments
Company Profile
ZheJiang Kaiye Heavy Industry Co., Ltd. is located in HangZhou City,is a professional forging enterprise with more than 20 years of forging experience. It has advanced forging equipment, including ring rolling machines, 1000T hydraulic presses, 750kg forging hammers, 1T air hammers, 2T, 3T, 10T hydraulic forging hammers, etc. It can produce various types of forgings from 10kg to 10 tons. Whether it is free forging or simple die forging products, the company can meet the requirements for forgings of various shapes.In addition, the company is also equipped with several heat treatment furnaces (equipment) to ensure that forgings meet their performance requirements after heat treatment.
In order to ensure product quality, the company has a well-equipped laboratory that can conduct precise laboratory analysis of raw materials and mechanical properties. At the same time, the company also introduced high-precision processing equipment such as CNC lathes, machining centers, deep hole processing equipment, and milling machines to achieve full independent production from forgings to finished products.
With these advantages, ZheJiang Kaiye Heavy Industry has won a good reputation in the industry and established long-term and stable cooperative relationships with many CHINAMFG enterprises. In the future, the company will continue to adhere to the purpose of “quality first, customer first”, continuously improve its technical level and production capacity, and provide customers with better products and services.
Inspection equipment
FAQ
Q1: How can I get quote ?
A1: pls send us PDF,JPG,or other 2D files and 3D drawings. if you don;t have drawings. pls send me samples.
Q2: How you guarantee the quality?
A2: Our production will be strictly comply with the drawing requirements.we offer details photos and inspected reports to let you confirm before shipment.we will take the responsibilty for any quality issue.
Q3: What is payment term?
A3: 30% depoist in advance and the balance to be paid against the copy of BL.or LC at sight.
Q4: How about the shipment and package?
A4: If you have nominated forwarding company, we can contact him, if you don’t have .my company will organise the best-service forwarding company with the lowest shipping cost.
Q5: How to pack the cargos?
A5: If you have special packing request, pls send us design, my company will make the package exactly according to your designs.
or my company use our own good and standard package (carton or wooden box, or pallet or others according to different products )
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| Processing Object: | Metal |
|---|---|
| Molding Style: | Forging |
| Molding Technics: | Pressure Casting |
| Application: | Machinery Parts |
| Material: | Steel |
| Heat Treatment: | Quenching |
| Samples: |
US$ 1/Piece
1 Piece(Min.Order) | |
|---|
| Customization: |
Available
| Customized Request |
|---|
How does a sun gear contribute to the overall efficiency of a gear arrangement?
A sun gear plays a significant role in determining the overall efficiency of a gear arrangement. Let’s explore how a sun gear contributes to the efficiency of a gear system:
- Power Transmission:
The sun gear serves as the primary driver in many gear systems, transmitting power from the input source to the output component. Its contribution to power transmission efficiency is crucial. A well-designed sun gear ensures minimal power loss during the transfer of rotational force.
Efficiency is influenced by factors such as gear material, surface finish, and lubrication. The sun gear’s design, including its tooth profile, size, and alignment with other gears, affects the smoothness of power transmission, minimizing energy losses due to friction and misalignment.
- Load Distribution:
The interaction between the sun gear and other gears, such as planet gears or ring gears, influences load distribution within the gear arrangement. An efficient sun gear design ensures that the load is evenly distributed across all engaged gears, reducing the stress on individual gear teeth.
Uniform load distribution helps prevent premature wear and damage to the gears, enhancing overall efficiency and extending the gear system’s lifespan. By efficiently distributing the load, the sun gear contributes to a more balanced distribution of forces within the gear arrangement.
- Reduced Friction and Wear:
The sun gear’s smooth operation is vital for minimizing friction and wear within the gear system. When the sun gear meshes with other gears, such as planet gears or ring gears, it should have proper tooth engagement and alignment.
An accurately designed sun gear reduces sliding friction and ensures a rolling contact between the gear teeth. This rolling contact reduces wear, heat generation, and energy losses due to friction. By minimizing friction and wear, the sun gear enhances the overall efficiency of the gear arrangement.
- Optimized Gear Ratios:
The sun gear’s size and its relationship to other gears in the arrangement significantly impact the gear ratios. Efficient gear ratios are essential for achieving the desired output speed and torque in a gear system.
An optimized sun gear design, along with carefully selected sizes for other gears, allows for efficient gear ratio selection. This ensures that the gear system operates within the desired speed and torque range, maximizing the overall efficiency of the arrangement.
- Minimized Energy Losses:
An efficient sun gear design aims to minimize energy losses within the gear arrangement. Energy losses can occur due to factors such as friction, misalignment, and inefficient power transmission.
By focusing on factors like gear tooth profile, material selection, lubrication, and proper alignment, the sun gear can contribute to the reduction of energy losses. Minimizing energy losses improves the overall efficiency of the gear arrangement, ensuring more effective utilization of input power.
- System Optimization:
The sun gear’s contribution to the overall efficiency of a gear arrangement is part of a broader system optimization process. Engineers consider various factors, including gear design, material selection, lubrication, and operating conditions, to maximize the efficiency of the entire gear system.
The sun gear, as a vital component, is optimized in conjunction with other gears and system parameters to achieve the desired efficiency levels. Its design and performance directly impact the overall efficiency of the gear arrangement.
In conclusion, the sun gear’s contribution to the overall efficiency of a gear arrangement lies in its role in power transmission, load distribution, friction reduction, optimized gear ratios, and minimizing energy losses. By considering these factors and optimizing the sun gear’s design, engineers can enhance the efficiency and performance of gear systems in various applications.
What are the considerations for lubrication and maintenance of sun gears?
Proper lubrication and maintenance of sun gears are crucial for ensuring their optimal performance, longevity, and reliability. Sun gears, like other mechanical components, require appropriate lubrication to minimize friction, reduce wear, and prevent damage. Here are some considerations for lubrication and maintenance of sun gears:
- Lubrication:
Effective lubrication is essential for sun gears to operate smoothly and efficiently. Consider the following aspects:
- Lubricant Selection: Choose a lubricant that is specifically designed for gear applications. The lubricant should have the necessary viscosity, additives, and thermal stability to provide adequate lubrication and protection to the sun gears under the operating conditions.
- Proper Lubricant Application: Ensure that the lubricant is applied correctly to the sun gears. This can involve methods such as oil baths, oil mist systems, or grease application, depending on the specific gear system and its requirements. Follow the manufacturer’s guidelines or consult with lubrication experts for the appropriate lubrication technique.
- Regular Lubricant Inspection: Monitor the lubricant condition regularly to ensure its effectiveness and to detect any signs of contamination, degradation, or insufficient lubrication. Perform oil analysis or visual inspections as recommended by lubrication experts or equipment manufacturers.
- Maintenance:
Proper maintenance practices help keep sun gears in optimal working condition and extend their service life. Consider the following maintenance considerations:
- Regular Inspections: Conduct routine inspections of the sun gears to check for any signs of wear, damage, misalignment, or abnormal operating conditions. Inspections can help identify potential issues early, allowing for timely maintenance or repairs.
- Torque and Load Monitoring: Keep track of the torque and load applied to the sun gears. Ensure that the gear system is not subjected to excessive loads or overloading, as this can lead to premature wear and failure. Use appropriate monitoring techniques, such as load sensors or torque meters, to ensure the gear system operates within its designed limits.
- Alignment and Gear Meshing: Ensure proper alignment and gear meshing between the sun gear, planet gears, and ring gear. Misalignment or improper gear engagement can cause excessive wear and damage to the gear system. Regularly check and adjust the gear alignment as needed.
- Proactive Repairs and Replacements: If any issues, such as worn teeth, damaged gear components, or abnormal vibrations, are detected during inspections or monitoring, take proactive measures to repair or replace the affected parts. Timely repairs can prevent further damage and improve the overall performance and reliability of the sun gears.
- Operating Conditions: Consider the operating conditions of the gear system, such as temperature, humidity, and environmental factors. Ensure that the sun gears are protected from excessive heat, moisture, contaminants, and corrosive substances that can adversely affect their performance and durability.
In summary, proper lubrication and maintenance of sun gears are critical for their optimal performance and longevity. Considerations include selecting the right lubricant, applying it correctly, inspecting the lubricant regularly, conducting routine inspections, monitoring torque and load, ensuring proper alignment and gear meshing, performing proactive repairs and replacements, and considering the operating conditions. Adhering to these considerations helps ensure reliable and efficient operation of sun gears in various mechanical systems.
Can you explain the role of a sun gear in planetary gear systems?
The sun gear plays a crucial role in planetary gear systems, contributing to their unique functionality and versatility. Understanding the specific role of the sun gear within these systems helps in comprehending their overall operation. Here’s an explanation of the role of a sun gear in planetary gear systems:
- Power Input: The sun gear serves as the primary power input element in a planetary gear system. It receives rotational motion and torque from an external source, such as an engine or motor. This power input is transmitted to other gears within the system.
- Engagement with Planet Gears: One of the distinctive features of a planetary gear system is the interaction between the sun gear and multiple planet gears. The planet gears are smaller gears that surround the sun gear and mesh with both the sun gear and an outer ring gear. This engagement allows for the transfer of torque and motion between the gears.
- Power Distribution: As the sun gear rotates, it transmits torque to the planet gears through their meshing teeth. The planet gears, in turn, transfer the torque to the outer ring gear. This power distribution mechanism enables the sharing of torque among multiple gears within the system, allowing for load distribution and efficient power transmission.
- Gear Ratio Control: By changing the arrangement and sizes of the sun gear, planet gears, and ring gear, planetary gear systems can achieve different gear ratios. The number of teeth on the sun gear, planet gears, and ring gear, as well as their relative sizes, determine the gear ratio. This flexibility in gear ratio control enables planetary gear systems to provide various output speeds and torque levels, catering to different operational requirements.
- Torque Amplification: A key advantage of planetary gear systems is their ability to amplify torque. By employing a combination of the sun gear, planet gears, and ring gear, torque can be multiplied or reduced depending on the gear ratio configuration. This torque amplification feature is beneficial in applications where high torque output is required, such as automotive transmissions and heavy machinery.
- Directional Control: Another notable aspect of planetary gear systems is their directional control capability. By fixing or holding the sun gear while the ring gear or planet carrier is driven, the gear system can achieve different output directions, such as forward or reverse rotation. This directional control adds versatility to gear systems, enabling them to be used in various mechanical applications.
In summary, the sun gear in planetary gear systems serves as the power input element, engages with planet gears, distributes torque, controls gear ratios, provides torque amplification, and enables directional control. Its role is essential in achieving efficient power transmission, versatile gear ratios, and adaptable functionality in a wide range of mechanical applications.
editor by Dream 2024-04-30